China OEM Forged Rings for Rolling Element Bearing, Pre-Machined Bearings

Product Description

Product Description

Forged rings for rolling element bearing, pre-machined bearings

42CrMo4, 35CrMo, 34CrNiMo6 forged rings for slewing bearings, for gear box forged rings, gears

Heat Treatment: Quench Tempering

Semi-finished Turning, or final Turning.
 

Company Profile

ZheJiang HangZhou Forging Co., Ltd 

 

Founded Year: 2007,  10 years developing from small factory to be a middle size manufacturer in seamless rolling forged rings & its products.

 

 

Our Products

HangZhou main business is manufacturing Forged Rings for big size bearings and slewing ring bearings:  
 

— industry application bearings 

— wind mill bearings

— Others including forged rings for  Flanges, forged rings for ring gears.

     With advanced forging equipment, CNC machines and experience operation persons, we manufacture prodcuts: 

     Seamless Rolled Rings  for slewing ring bearings, wearing rings, wind turbine slewing rings, wind turbine blade bearings.

     Seamless Rolled Rings  for large standard flanges,large custom flanges,wind tower flanges.

     Large diamter flanges, wind tower flanges are manufacture by our workshop.

     Ring Gears, Solid tyre and wheels, Seamless rolled neck rings.

     Main material: A105, SA350LF2, A694, C22, S235, S275, S355J0

                            42CrMo4, C45, S48C

                            S355NL, S355J2G2, S355JR,Q345E 

Technology Processing

High quality because of the strict controlling of each process.

 

Forging Workshop

Production Line No.1:  1600mm Ring Roller

Production Line No.2:  2500mm Ring Roller

Production Line No.3:  5000mm Ring Roller

Machining Workshop CNC
Heat Treating Workshop Normalizing (N),
Quenching and Tempering (Q+T)
N+Q+T

Forging Workshop:
Until 2013, 3 production line are running every day to support customers both in domestic market and international market.
7000 Ton Hydraulic Press and 3000 Ton Hydraulic Press, supporting us to offer the products with big weight.

Machining Workshop:
With right CNC machines to support 3 production line, our machines let us to offer  precision machining service up to 5000mm.

Heat Treating Workshop:
With right way of heat treatment to seamless rolled forged ring, we offered products with good performance on technical properties, like hardness, no cracks, good impcat and etc.

Our Customers

High quality helps us to have long-term and stable customers for cooperation

With long years of experience in forging industry, HangZhou support customers from Asia, European, USA, Mid East and etc, these customers are in the industry: capital equipment, petrolchemical, mining, energy , paper, metal working and etc.

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Processing Object: Metal
Molding Style: Forging
Molding Technics: Forging and Hot Ring Rolling
Application: Rings for Slewing Bearings
Material: Steel
Heat Treatment: Quenching
Customization:
Available

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How does the design of a slewing ring contribute to efficient rotation and movement?

The design of a slewing ring plays a crucial role in facilitating efficient rotation and movement in mechanical systems. Several design features contribute to its functionality and performance. Here’s a detailed explanation of how the design of a slewing ring contributes to efficient rotation and movement:

  • Structure and Load Distribution: Slewing rings are designed with a large diameter compared to their thickness. This structural design ensures optimal load distribution across the bearing, allowing it to support axial, radial, and moment loads efficiently. The arrangement of rolling elements within the raceways helps distribute the load evenly, reducing stress concentrations and minimizing friction during rotation.
  • Low Friction and Smooth Rotation: The rolling elements, which can be balls or rollers, are precisely positioned within the raceways of the inner and outer rings. The design ensures that the rolling elements make contact with the raceways at specific angles, reducing friction and enabling smooth rotation. This low-friction design minimizes power loss, enhances energy efficiency, and contributes to the overall efficiency of the system.
  • Gear Mechanism: In some slewing ring designs, a gear mechanism is integrated into the bearing. This allows the slewing ring to act as a rotational drive system, enabling controlled and precise movement. The gear teeth engage with external gears or pinions, providing a means to transmit torque and facilitating rotational motion. The gear mechanism in a slewing ring design contributes to efficient and synchronized rotation in applications where precise positioning or continuous rotation is required.
  • Sealing and Lubrication: Slewing rings are designed with sealing systems to protect the internal components from contaminants and prevent lubricant leakage. The sealing systems help maintain the integrity of the bearing by keeping out dirt, dust, water, and other particles that could cause damage or premature wear. Proper lubrication is also crucial for efficient rotation and movement. The design of slewing rings often includes lubrication channels or grease fittings to ensure adequate lubricant supply to the rolling elements and raceways, reducing friction and promoting smooth operation.
  • Materials and Durability: Slewing rings are typically made of high-quality materials such as alloy steels or specialty steels that offer excellent strength, durability, and corrosion resistance. The choice of materials and the design of the slewing ring take into account the specific application requirements, including factors such as load capacity, operating temperature, and environmental conditions. The design ensures that the slewing ring can withstand the anticipated loads, operating conditions, and service life requirements.

Overall, the design of a slewing ring is carefully engineered to maximize load-bearing capacity, minimize friction, enable smooth rotation, and ensure durability. By incorporating features such as optimized load distribution, low-friction rolling elements, gear mechanisms, sealing systems, and appropriate materials, slewing rings contribute to efficient rotation and movement in mechanical systems, enhancing the overall performance and reliability of the equipment.

How does the design of a slewing ring contribute to efficient rotation and movement?

The design of a slewing ring plays a crucial role in facilitating efficient rotation and movement in mechanical systems. Several design features contribute to its functionality and performance. Here’s a detailed explanation of how the design of a slewing ring contributes to efficient rotation and movement:

  • Structure and Load Distribution: Slewing rings are designed with a large diameter compared to their thickness. This structural design ensures optimal load distribution across the bearing, allowing it to support axial, radial, and moment loads efficiently. The arrangement of rolling elements within the raceways helps distribute the load evenly, reducing stress concentrations and minimizing friction during rotation.
  • Low Friction and Smooth Rotation: The rolling elements, which can be balls or rollers, are precisely positioned within the raceways of the inner and outer rings. The design ensures that the rolling elements make contact with the raceways at specific angles, reducing friction and enabling smooth rotation. This low-friction design minimizes power loss, enhances energy efficiency, and contributes to the overall efficiency of the system.
  • Gear Mechanism: In some slewing ring designs, a gear mechanism is integrated into the bearing. This allows the slewing ring to act as a rotational drive system, enabling controlled and precise movement. The gear teeth engage with external gears or pinions, providing a means to transmit torque and facilitating rotational motion. The gear mechanism in a slewing ring design contributes to efficient and synchronized rotation in applications where precise positioning or continuous rotation is required.
  • Sealing and Lubrication: Slewing rings are designed with sealing systems to protect the internal components from contaminants and prevent lubricant leakage. The sealing systems help maintain the integrity of the bearing by keeping out dirt, dust, water, and other particles that could cause damage or premature wear. Proper lubrication is also crucial for efficient rotation and movement. The design of slewing rings often includes lubrication channels or grease fittings to ensure adequate lubricant supply to the rolling elements and raceways, reducing friction and promoting smooth operation.
  • Materials and Durability: Slewing rings are typically made of high-quality materials such as alloy steels or specialty steels that offer excellent strength, durability, and corrosion resistance. The choice of materials and the design of the slewing ring take into account the specific application requirements, including factors such as load capacity, operating temperature, and environmental conditions. The design ensures that the slewing ring can withstand the anticipated loads, operating conditions, and service life requirements.

Overall, the design of a slewing ring is carefully engineered to maximize load-bearing capacity, minimize friction, enable smooth rotation, and ensure durability. By incorporating features such as optimized load distribution, low-friction rolling elements, gear mechanisms, sealing systems, and appropriate materials, slewing rings contribute to efficient rotation and movement in mechanical systems, enhancing the overall performance and reliability of the equipment.

What safety considerations should be taken into account when using slewing rings in industrial settings?

When using slewing rings in industrial settings, several safety considerations should be taken into account to ensure the well-being of personnel, equipment, and the surrounding environment. Here’s a detailed explanation of the safety considerations when using slewing rings:

  • Proper Training and Familiarity: Personnel involved in the operation, maintenance, and servicing of systems equipped with slewing rings should receive proper training and be familiar with the specific procedures and safety guidelines related to slewing ring usage. This includes understanding the system’s limitations, recommended operating parameters, and emergency procedures.
  • Safe Working Distance: Establishing a safe working distance is crucial when working with rotating systems that incorporate slewing rings. Adequate barriers, guardrails, or safety signs should be in place to prevent unintended access to hazardous areas around the slewing ring. Personnel should be aware of the safe working zones and maintain a safe distance from the rotating components.
  • Lockout/Tagout Procedures: Before performing any maintenance or repair tasks on systems with slewing rings, proper lockout/tagout procedures should be followed to ensure the equipment is de-energized and cannot be accidentally started. This prevents unexpected rotation of the slewing ring during maintenance activities, reducing the risk of entanglement or injury.
  • Personal Protective Equipment (PPE): Personnel working with or around slewing rings should wear appropriate personal protective equipment, such as safety helmets, protective eyewear, gloves, and safety footwear. The specific PPE requirements may vary depending on the nature of the industrial setting and potential hazards associated with slewing ring operation.
  • Regular Inspection and Maintenance: Routine inspection and maintenance of slewing rings are essential for identifying any signs of wear, damage, or misalignment. Regularly scheduled inspections help detect potential issues early on and allow for timely repairs or replacements, reducing the risk of sudden failures or accidents during operation.
  • Proper Lubrication: Adequate lubrication of slewing rings is crucial for their optimal performance and longevity. Lubrication intervals and methods recommended by the manufacturer should be followed to ensure proper lubrication. Improper or inadequate lubrication can lead to increased friction, overheating, accelerated wear, and potential failure of the slewing ring.
  • Environmental Considerations: The environmental conditions in which slewing rings operate should be taken into account for safety purposes. Factors such as temperature extremes, moisture, dust, or corrosive substances can affect the performance and durability of slewing rings. Proper sealing, protective coatings, and environmental controls should be implemented to mitigate potential hazards and ensure safe operation.
  • Emergency Stop and Shutdown: Rotating systems equipped with slewing rings should be equipped with emergency stop buttons or other means of immediate shutdown. Personnel should be trained on how to use these emergency stop features effectively and be aware of the emergency shutdown procedure to quickly and safely halt the rotation of the slewing ring in case of an emergency.
  • Compliance with Regulations and Standards: It is essential to comply with relevant safety regulations, standards, and industry guidelines when using slewing rings in industrial settings. These regulations may vary depending on the region and industry-specific requirements. Adhering to these guidelines helps ensure the safety and compliance of the equipment and protects against potential hazards.

In summary, safety considerations when using slewing rings in industrial settings include proper training, maintaining safe working distances, following lockout/tagout procedures, wearing appropriate PPE, conducting regular inspections and maintenance, ensuring proper lubrication, considering environmental factors, implementing emergency stop measures, and complying with safety regulations. By addressing these safety considerations, the risks associated with slewing ring operation can be minimized, promoting a safe working environment and preventing accidents or injuries.

China OEM Forged Rings for Rolling Element Bearing, Pre-Machined Bearings  China OEM Forged Rings for Rolling Element Bearing, Pre-Machined Bearings
editor by Dream 2024-05-14